A Review of Cooperative Actuator and Sensor Systems Based on Dielectric Elastomer Transducers

This paper presents an overview of cooperative actuator and sensor systems based on dielectric elastomer (DE) transducers. A DE consists of a flexible capacitor made of a thin layer of soft dielectric material (e.g., acrylic, silicone) surrounded with a compliant electrode, which is able to work as an actuator or as a sensor. Features such as large deformation, high compliance, flexibility, energy efficiency, lightweight, self-sensing, and low cost make DE technology particularly attractive for the realization of mechatronic systems that are capable of performance not achievable with alternative technologies. If several DEs are arranged in an array-like configuration, new concepts of cooperative actuator/sensor systems can be enabled, in which novel applications and features are made possible by the synergistic operations among nearby elements. The goal of this paper is to review recent advances in the area of cooperative DE systems technology. After summarizing the basic operating principle of DE transducers, several applications of cooperative DE actuators and sensors from the recent literature are discussed, ranging from haptic interfaces and bio-inspired robots to micro-scale devices and tactile sensors. Finally, challenges and perspectives for the future development of cooperative DE systems are discussed

On the optimization of actuator saturation limits for LTI systems: an LMI-based invariant ellipsoid approach

This paper considers the problem of optimal actuator dimensioning for LTI systems, in the sense of choosing appropriate saturation limits for a given set of admissible initial conditions and for a predefined integral state-feedback control law. By using an invariant ellipsoid argument, it is shown that this problem can be described as a linear matrix inequality (LMI)-based optimization that can be solved efficiently. Moreover, the paper shows that the optimal actuator dimensioning is connected to the choice of the initial conditions of the integral states of the controller, which can be included in the overall optimization to improve further the results. Two different methods are described and analyzed by means of numerical simulation.publishedVersio

Robust control of systems with output hysteresis and input saturation using a finite time stability approach

© 2018 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.This paper presents a robust control approach for a class of nonlinear dynamic systems consisting of a linear plant connected in series with a hysteresis operator, and affected by control input saturation. Such a class of systems commonly appears in applications concerning smart materials, in particular thermal shape memory alloys wire actuators. The goal of this paper is to design a robust controller, in the form of an output PI law, which ensures set-point regulation with a desired decay rate and, at the same time, accounts for the effects of both hysteresis and input saturation. The resulting controller appears as attractive on the implementation stand-point, since no accurate hysteresis compensator is required. In order to deal with the proposed problem, the hysteretic plant is first reformulated as a linear parameter-varying system. Subsequently, a finite time stability approach is used to impose constraints on the control input. A new set of bilinear matrix inequalities is developed, in order to perform the design with reduced conservatism by properly exploiting some structural properties of the model. The effectiveness of the method is finally validated by means of a numerical case of study. © 2018 IEEE.Peer ReviewedPostprint (author's final draft

High‐Speed Antagonistic Shape Memory Actuator for High Ambient Temperatures

This work presents the development of an innovative shape memory alloy (SMA) actuator principle, which allows high-speed switching cycles through the decoupling of antagonistically arranged SMA wires. Being optimized for the use at high ambient temperatures up to 65 °C, a possible application area is the active venting of injection molds where it can be used to expel air, which is trapped during the injection mold process. The patented actuator principle is based on a decoupled agonist–antagonist SMA-spring system and allows a high-speed closing movement by a compact and lightweight design. Another innovation compared to conventional antagonistic SMA actuator systems is the integrated fail-safe mechanism, which guarantees a defined closed state in case of power failure. Subsequently, in the motivation the need for active venting valves for injection molding is first described. Second, the novel actuator principle is introduced, and the development of an electronics concept is discussed. Finally, the design process, assembly, and validation of two iterations of the actuator prototype are presented. The final prototype validation measurements showcase high performance by valve strokes of 1 mm within 100 ms at ambient temperature of 65 °C

Finite element modeling and simulation of a robotic finger actuated by Ni-Ti shape memory alloy wires

In this paper, a dynamic model for an artificial finger driven by Shape Memory Alloy (SMA) wires is presented. Due to their high energy density, these alloys permit the realization of highly compact actuation solutions with potential applications in many areas of robotics, ranging from industrial to biomedical ones. Despite many advantages, SMAs exhibit a highly nonlinear and hysteretic behavior which complicates system design, modeling, and control. In case SMA wires are used to activate complex robotic systems, the further kinematic nonlinearities and contact problems make the modeling significantly more challenging. In this paper, we present a finite element model for a finger prototype actuated by a bundle of SMA wires. The commercially available software COMSOL is used to couple the finger structure with the SMA material, described via the Muller-Achenbach-Seelecke model. By means of several experiments, it is demonstrated how the model reproduces the finger response for different control inputs and actuator geometries

Optimal operation of dielectric elastomer wave energy converters under harmonic and stochastic excitation

Dielectric elastomers are a promising technology for wave energy harvesting. An optimal system operation can allow maximizing the extracted energy and, simultaneously, reducing wear that would lead to a reduction in the wave harvester lifetime. We pursue a model-based optimization approach to identify optimal controls for wave energy harvesters based on dielectric elastomers. First, a direct method is used for time-discretization of the dielectric elastomer wave energy harvester in the optimal control problem. The two conflicting objectives are considered in a multiobjective optimization framework. Considering a periodic, sinusoidal wave excitation, the optimal solution shows turnpike properties for the optimal periodic mode of operation. However, since real wave motion is neither monochromatic nor predictable on longer time horizons, further extensions are pursued. First, we introduce a stochastic wave excitation. Second, an iterative model-predictive control scheme is designed. Due to multiple objectives, the control scheme has to include an automated adaption of the corresponding priorities. Here, we propose and evaluate a heuristic rule-based adaption in order to maintain the damage below target levels. The approach presented here might be used in the future to guarantee for autonomous operation of farms of wave energy harvesters

Modeling and Design Optimization of a Rotational Soft Robotic System Driven by Double Cone Dielectric Elastomer Actuators

Dielectric elastomers (DEs) consist of highly compliant electrostatic transducers which can be operated as actuators, by converting an applied high voltage into motion, and as sensors, since capacitive changes can be related to displacement information. Due to large achievable deformation (on the order of 100%) and high flexibility, DEs appear as highly suitable for the design of soft robotic systems. An important requirement for robotic systems is the possibility of generating a multi degree-of-freedom (MDOF) actuation. By means of DE technology, a controllable motion along several directions can be made possible by combining different membrane actuators in protagonist-antagonist configurations, as well as by designing electrode patterns which allow independent activation of different sections of a single membrane. However, despite several concepts of DE soft robots have been presented in the recent literature, up to date there is still a lack of systematic studies targeted at optimizing the design of the system. To properly understand how different parameters influence the complex motion of DE soft robots, this paper presents an experimental study on how geometry scaling affects the performance of a specific MDOF actuator configuration. The system under investigation consists of two cone DE membranes rigidly connected along the outer diameter, and pre-compressed out-of-plane against each other via a rigid spacer. The electrodes of both membranes are partitioned in four sections that can be activated separately, thus allowing the desired MDOF actuation feature. Different prototypes are assembled and tested to study the influence of the inner radius as well as the length of the rigid spacer on the achievable motion range. For the first experimental study presented here, we focus our analysis on a single actuation variable, i.e., the rotation of the rigid spacer about a fixed axis. A physics-based model is then developed and validated based on the collected experimental measurements. A model-based investigation is subsequently performed, with the aim of studying the influence of the regarded parameters on the rotation angle. Finally, based on the results of the performed study, a model-based optimization of the prototype geometry is performed

Effects of Electrode Materials and Compositions on the Resistance Behavior of Dielectric Elastomer Transducers

Dielectric elastomer (DE) transducers possess various advantages in comparison to alternative actuator technologies, such as, e.g., electromagnetic drive systems. DE can achieve large deformations, high driving frequencies, and are energy efficient. DEs consist of a dielectric membrane sandwiched between conductive electrodes. Electrodes are especially important for performance, as they must maintain high electrical conductivity while being subjected to large stretches. Low electrical resistances allow faster actuation frequencies. Additionally, a rate-independent, monotonic, and hysteresis-free resistance behavior over large elongations enables DEs to be used as resistive deformation sensors, in contrast to the conventional capacitive ones. This paper presents a systematic study on various electrode compositions consisting of different polydimethylsiloxane (PDMS) and nano-scaled carbon blacks (CB). The experiments show that the electrode resistance depends on the weight ratio of CB to PDMS, and the type of CB used. At low ratios, a high electrical resistance accompanied by a bimodal behavior in the resistance time evolution was observed, when stretching the electrodes cyclic in a triangular manner. This phenomenon decreases with increasing CB ratio. The type of PDMS also influences the resistance characteristics during elongation. Finally, a physical model of the observed phenomenon is presented

Dielectric Elastomer Cooperative Microactuator Systems : DECMAS

This paper presents results of the first phase of “Dielectric Elastomer Cooperative Microactuator Systems” (DECMAS), a project within the German Research Foundation Priority Program 2206, “Cooperative Multistable Multistage Microactuator Systems” (KOMMMA). The goal is the development of a soft cooperative microactuator system combining high flexibility with largestroke/high-frequency actuation and self-sensing capabilities. The softness is due to a completely polymer-based approach using dielectric elastomer membrane structures and a specific silicone bias system designed to achieve large strokes. The approach thus avoids fluidic or pneumatic components, enabling, e.g., future smart textile applications with cooperative sensing, haptics, and even acoustic features. The paper introduces design concepts and a first soft, single-actuator demonstrator along with experimental characterization, before expanding it to a 3 × 1 system. This system is used to experimentally study coupling effects, supported by finite element and lumped parameter simulations, which represent the basis for future cooperative control methods. Finally, the paper also introduces a new methodology to fabricate metal-based electrodes of sub-micrometer thickness with high membrane-straining capability and extremely low resistance. These electrodes will enable further miniaturization towards future microscale applications

Fully Polymeric Domes as High-Stroke Biasing System for Soft Dielectric Elastomer Actuators

The availability of compliant actuators is essential for the development of soft robotic systems. Dielectric elastomers (DEs) represent a class of smart actuators which has gained a significant popularity in soft robotics, due to their unique mix of large deformation (>100%), lightweight, fast response, and low cost. A DE consists of a thin elastomer membrane coated with flexible electrodes on both sides. When a high voltage is applied to the electrodes, the membrane undergoes a controllable mechanical deformation. In order to produce a significant actuation stroke, a DE membrane must be coupled with a mechanical biasing system. Commonly used spring-like bias elements, however, are generally made of rigid materials such as steel, and thus they do not meet the compliance requirements of soft robotic applications. To overcome this issue, in this paper we propose a novel type of compliant mechanism as biasing elements for DE actuators, namely a threedimensional polymeric dome. When properly designed, such types of mechanisms exhibit a region of negative stiffness in their force-displacement behavior. This feature, in combination with the intrinsic softness of the polymeric material, ensures large actuation strokes as well as compliance compatibility with soft robots. After presenting the novel biasing concept, the overall soft actuator design, manufacturing, and assembly are discussed. Finally, experimental characterization is conducted, and the suitability for soft robotic applications is assessed